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CNC Horizontal Gabion Making Machine

Servo-driven automation. Single-input twist switching. Under 75 dB.

The CNC horizontal gabion making machine upgrades the mechanical horizontal platform with servo motor control and PLC automation — delivering higher output speed, quieter operation, and the ability to switch between twist types without mechanical adjustment or retooling downtime.

Built for producers who run multiple mesh specifications from a single machine, or who need consistent high-speed output across extended production shifts — at a significantly lower capital cost and floor space requirement than heavy-duty vertical configurations.

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  • Single-input twist switching — change twist type via the PLC touchscreen without stopping production or adjusting any mechanical component.
  • Operating noise below 75 dB — significantly quieter than mechanical-drive models, suitable for facilities with noise restrictions
  • 30% smaller footprint than equivalent heavy-duty vertical configurations — fits into existing production halls without rearranging your floor layout.
  • Wire diameter 1.5 – 4.5 mm — the widest range on a horizontal-platform CNC configuration.
  • PLC touchscreen control — production counter, fault diagnostics, speed optimization on screen.
  • Multi-panel simultaneous weaving — two or more panels woven in parallel per machine pass, effectively doubling output without adding floor space or headcount.
  • 50% lower capital cost than an equivalent heavy-duty vertical CNC model — same output quality on standard wire gauges, at roughly half the investment.

CNC Horizontal Gabion Making Machine Specifications

All parameters are configurable to your project requirements. Wire diameter, mesh aperture, weaving width, and control system components can all be specified at the time of order.

CNC Horizontal Gabion Making Machine Technical Specifications
Parameter Specification
Mesh opening size 60×80 mm, 80×100 mm, 100×120 mm (standard); custom apertures on request
Weaving width 2,300 – 5,400 mm; custom widths available
Wire diameter range 1.5 – 4.5 mm
Number of twists 3-twist or 5-twist; single-input switching
Operating speed Up to 45 net cycles/min
Maximum output Up to 450 m²/h
Drive system Servo motor + PLC
Motor configuration Servo motor + auxiliary motors; varies by weaving width
Operating noise Below 75 dB at full production speed
Control interface PLC touchscreen
Control system brand Siemens / Schneider / Omron or regional brand on request
Voltage 220V / 380V / 400V / 415V / 480V — 50Hz or 60Hz, 3-phase
Operators required 1 – 2
Auto pause system Included
Auto lubrication Included
Production counter Included
Fault alarm system Included

Mesh opening size is fixed at the time of manufacture and cannot be changed during production. If your contracts require multiple aperture sizes, specify each configuration at the time of order.

CNC Horizontal Gabion Making Machine — Production Footage

This footage shows the CNC horizontal gabion making machine completing a full automated weaving cycle under production conditions. PLC control response, twist-type switching, and output quality across the full weaving width are all visible at normal operating speed.

Have a specific project in mind? Send us your wire spec and output target — our engineers will return a configuration recommendation with relevant reference cases within one business day.

Why Choose the CNC Horizontal Gabion Making Machine

01

Servo Automation Without the Vertical Footprint

Most high-automation gabion machines use a vertical-weave architecture — larger footprint, higher capital cost, and more complex installation. The CNC horizontal model delivers servo-driven automation and PLC control on the compact horizontal platform — the performance upgrade without the infrastructure commitment.

02

Consistent Output Across Extended Shifts

Servo motor control maintains uniform wire tension and weaving speed regardless of shift duration or wire spool variation. Mesh geometry and twist consistency remain within specification from the first panel to the last — the production reliability that long-term infrastructure contracts require.

03

Multi-Spec Production From One Machine

Twist type and production parameters are adjusted via the PLC touchscreen. Switching between mesh specifications takes a single operator input with no mechanical disassembly — the critical capability for producers supplying multiple project types or responding to varied contract requirements from one facility.

04

PLC Diagnostics and Reduced Downtime

Fault conditions are flagged on the touchscreen with diagnostic codes — operators identify and resolve issues without waiting for an engineer. Routine parameter adjustments, speed optimization, and production logging are all handled through the control interface without interrupting the production line.

05

Quiet Enough for Urban Facilities

At below 75 dB during full production, the CNC horizontal model operates within standard industrial noise limits without additional acoustic treatment. Relevant for urban facilities, shared industrial parks, or operations subject to local environmental compliance requirements.

Production Line Layout and Workshop Requirements

A complete CNC horizontal gabion making machine production line uses the same four-component sequence as the mechanical model, with the addition of PLC control integration across all components.

Standard Production Line Layout
A complete gabion mesh production line includes four integrated components arranged in sequence for smooth wire feeding, tensioning, weaving, and roll collection.
  • Wire Pay-Off Frame
  • Wire Tension Device
  • Horizontal Gabion Mesh Machine
  • Mesh Rolling Machine
Compact Workshop Option
For smaller factory floors, a space-saving configuration is available using double-layer spools with overhead wire routing. This reduces the linear footprint while maintaining full production speed and output width.
Typical space requirement: approximately 6m × 4m for a standard 2m-width machine, up to 8m × 5m for a 4m-width configuration.
Need a layout drawing for your workshop?
Our engineers can provide a project-specific AutoCAD layout within 48 hours of receiving your floor dimensions.
Request layout drawing →

Packaging, Export Documentation, and Delivery

Every CNC horizontal gabion making machine is prepared for international freight before leaving our Hebei facility.

PLC control panels and servo drive components receive additional protective packaging — anti-static wrapping and shock-absorbing foam inserts — to protect electrical components during sea freight and multimodal transport.